Boiler Control System Upgrade and Automation​

At Global Boiler Services, we offer state-of-the-art boiler control system to upgrade and automate your system. The upgrades are designed to enhance the safety, reliability, and efficiency of marine boilers. Whether you’re upgrading an older system or installing a new one, our solutions are based on the versatile Siemens S7-1500 PLC system. This advanced technology ensures that your vessel’s boiler operates seamlessly, providing you with peace of mind and increased operational performance.

Our boiler control systems are carefully engineered to fit any boiler configuration, whether it’s a new setup or a retrofit. By using high-quality Siemens components, widely available across the globe, we ensure that our clients benefit from long-lasting systems that come with a 10-year supply guarantee on all newly installed parts.

Why Choose Our Boiler Control System for upgrade and Automation?​

Our PLC-based control systems offer:

  • Our PLC-based control systems offer: Using high-quality, widely accessible Siemens components.
  • Compatibility: Fits any boiler and burner combination.
  • Durability: A long-lasting solution with a 10-year supply guarantee.

Benefits of a Modern Boiler Control System

Upgrading your vessel’s boiler control system for automation offers a range of significant benefits. With our Siemens PLC-based system, you can experience improved fuel efficiency through precise automation, resulting in significant cost savings. Additionally, the increased safety features of the system allow for real-time monitoring, which reduces the risk of unexpected failures and ensures compliance with the highest safety standards.

Furthermore, the automation provided by our system reduces the need for manual intervention, freeing up valuable human resources. The intuitive interface of the system, equipped with HMI touchscreens, makes it easier for the crew to operate and monitor the boiler remotely, from both local control and the Engine Control Room (ECR). This integration helps optimize workflow onboard, resulting in fewer maintenance issues and smoother daily operations.

Complete System Upgrade Package

When upgrading your boiler control system with Global Boiler Services, you receive a comprehensive package that includes all necessary components to ensure a smooth transition. Our system includes pre-assembled and fully tested Siemens PLC units that handle both burner control and boiler safety management. This is complemented by 12-inch HMI touchscreens that allow for both local and remote control, enhancing the system’s usability for crew members.

All the required installation materials, such as communication cables and power supplies, are provided, ensuring that the installation process is straightforward and hassle-free. Our engineering team also provides a full documentation package, which is submitted to your vessel’s class society for approval, ensuring full compliance with industry standards.

Installation and Commissioning – begin your journey for upgrade and automation

Our dedicated team of engineers carries out the installation process onboard your vessel, typically completing the entire project in 4-5 uninterrupted working days. This timeframe minimizes downtime and allows you to get back to regular operations quickly. Our services include the removal of any existing control systems and the full installation of the new PLC-based system.

In addition to the hardware installation, we handle the programming of the PLC units at our workshop before installation, where they undergo factory acceptance testing (FAT) to guarantee functionality. After the installation is complete, we commission and test the system onboard to ensure everything operates as expected, in collaboration with the class society for final approval.

Contact Us for a Custom Solution

Boiler control system with Siemens S7-1500

With years of experience in marine boiler control systems, Global Boiler Services is your trusted partner for modernizing your vessel’s boiler operation. Whether you’re looking for better efficiency, safety, or long-term reliability, we are ready to provide a custom solution tailored to your needs. Get in touch with us today to explore how our Siemens PLC-based control systems can benefit your vessel.

If you’re interested in upgrading or installing a new boiler control system, our team of experts is ready to assist. We provide tailored solutions for marine boilers, ensuring long-lasting and efficient operations. Contact us today to discuss your specific requirements, and get a quote for your vessel’s control system upgrade.

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